How to build an enclosure
From UroWiki
This is a lengthy write-up on how to build an uromastyx enclosure, using a basic minimum size as the foundation, and common building materials and techniques that should be available to any hobbyist wishing to try building their own. While this can (and should) be followed as a basic template for a decent enclosure, you are of course recommended and encouraged to try building a larger version, with more space for your uromastyx to roam. When building an enclosure, bigger is always better!
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Credit
This write-up was originally written by Justin (also known as RTL402), and the original article can be found here on RepticZone. It was written in direct response to a thread seeking a good general design, also on RepticZone. The following text is copyrighted to its original author, but may have been edited or otherwise modified to fit into the UroWiki. It is reproduced here with permission.
Introduction
I am in the process of gathering materials to build my first set of custom enclosures. I have spent countless hours doing research on various materials and designing an enclosure to fit both my needs and the needs of my uromastyx. First, let's start with the basics. Enclosure size is the most important thing to take into consideration. Too often we see pet shops selling 20 gallon long or 30 gallon or 40 gallon breeder fish tanks to inexperienced uromastyx owners (or first time buyers). These enclosures are dangerously small to an uromastyx. Uromastyx need what is called a thermal gradient, meaning a range of temperatures that vary from hot to cool. Taking into consideration the size of an uromastyx, this thermal gradient is not just one tiny square inch of the enclosure at 'the right temperature'; it has to gradually decrease from the warm end to cool end. Ambient temperatures for an uromastyx should range from approximately 40'C (100'F) on the warm end down to approximately 30'C (85'F) on the cool end. This should be measured with the use of a good quality digital thermometer. These are much more accurate then the analogue dial thermometers and can be found even in big box stores such as Lowes or Home Depot for around $15. The basking surface should measure between 50-60'C (120-130'F) and be measured using an IR (infrared) temperature gun. These can be purchased online for around $20-25.
What to look for
Providing the proper space to achieve this temperature gradient is simple: go big. While the ideal-sized enclosure for an uromastyx is 4' long x 2' wide of floor space, many people cannot afford to run out and buy a fish tank of this size. Usually this is 120 gallons or larger and can cost several hundred dollars. A 75 gallon tank can be used and also found fairly cheap online through second-hand purchases. On sites such as Craigslist, you can often find a used 75 gallon fish tank for a reasonable cost, which then only has to be washed and sterilised using a bleach/water mix. A 75 gallon tank measures 48" x 18" x 18"tall. I have personally used these and it is possible to provide a proper gradient. However, let's consider the fact that you are possibly housing a pair of uromastyx or want to provide a larger space for them to thrive in. Building your own enclosure is only the next logical option.
The most important thing to look at when building your own enclosure (besides size) is the materials being used. This is very important, as the temperature requirements for an uromastyx are much higher than your average reptile. Due to this heat requirement, builders are limited to the kinds of building material that can be used. Many softwoods emit hazardous toxins above 40'C (100'F), and even some hardwoods may emit some toxins or are glued together using a type of formaldehyde glue which is hazardous above 40'C (100'F). This pretty much narrows down possible materials to formaldehyde-free melamine or oak. Personally, I would spend the extra money on the oak plywood as opposed to the melamine, which over time will likely begin to warp.
4x2x2 design
Using this size enclosure, I would suggest cutting holes in the roof for mounting lights from above, especially if using MVBs. If you try installing them on the inside, chances are the bulb will be too close. For 100W self-ballasted bulbs you might have enough space, if using a very low basking platform. A higher-output bulb, such as 160W, will be way too close. This design will need only two sheets of oak plywood, with some 2x4s for support (shown in images). This may not be entirely necessary, but I prefer building something strong that will last a long time.
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HeightLooking at the basic size of 4x2 foot floor space, you have two options for height of the enclosure. You could go with a 2' height, which is perfectly acceptable, or go with 30" height. I will be building with the 30" height, as I plan to use MVBs in my enclosures. These bulbs need to be up to 18" away from the basking surface (please check the manufacturer's instructions for each bulb). By using the 30" height, you have enough room for the MVB to be installed inside the enclosure, and still be able to cut out a large enough viewing window. Fortunately and unfortunately, it only takes two sheets of 4x8 feet oak plywood to build a single 4x2x2 feet enclosure and a few pieces of 2x4 or 1x2 or whatever you decide to use for a little added strength. Fortunately, because of the price of oak ply, two sheets is very affordable. Unfortunately, there is a lot of scrap material left. I have gotten prices of half-inch thick 4x8 feet sheets of oak plywood for between $65-80. Personally, I like to make the most of my materials, but if you only own a single uromastyx and are looking into a 4x2 feet sized enclosure, at least it won't cost you nearly as much as a 120 gallon fish tank. | ||||
Cutting the wood sheetsThe first sheet of plywood would get cut in half lengthwise and in half sideways. This gives you four pieces measuring approx (minus blade width) 48"x24": (2) pieces would be the front and back of the enclosure, (1) piece would be for the roof, and the final piece would be cut a bit shorter for the floor of the enclosure. assuming the plywood is half an inch thick, the final piece gets cut down to 47"x23" (I would suggest cutting this piece AFTER cutting and putting the front, back and sides together to be sure it fits snugly and doesn't leave huge gaps anywhere). Your side pieces cut off the second sheet of plywood would measure 24" tall x 23"wide. When putting the front, back and sides together, you would be installing the side pieces in between the front and back, giving your inside dimensions 47" x 23". Now, unfortunately your leftover scrap measures 72" x 48" which you really can't do anything with, although it's worthwhile keeping this for other future projects. It is for this reason that I have personally gone with a larger enclosure, although my design uses six sheets of oak ply, giving me (2) enclosures that measure 5'6" x 2' x 30" a storage area 12" (same length x width) a spare enclosure not attached to the unit of 4x2 feet x 27" and a small stacked gecko enclosure for a friend of mine which has (2) 16" x 17" x 20" units. I would recommend against using my design unless you're ready to undertake a big project and a heavy cost (although guidelines for this project will follow later). | ||||
FloorI designed the floor to be supported by putting together a substructure of 2x4s to add strength, especially if using a deep substrate, which will add a lot of weight to the floor. The 2x4s are installed so that the longer side is flat and the shorter side (1.5") is vertical. I have also added 2x4s in each of the four corners of the enclosure to add strength and prevent any twisting of the enclosure when it is being moved, bumped into etc - better safe then sorry. The floor is to be installed on top of these, making your floor surface 2" from the bottom of the panels that make up the sides of the enclosure. Be sure to remember this when cutting out your viewing window where the glass will be installed. You will want to leave a lip of approximately 2" so that sand will not come out of the enclosure or get into any tracks for the glass. It should probably also be mentioned that the vertical 2x4 supports are installed between the floor itself and the roof, not from the sub-structure 2x4s. Now, when you go to cut your 4x8 sheets of plywood, you will find that there are very few cuts needed. You can probably get these done while at the store picking up the two sheets. Home Depot or Lowes will make the first two cuts free. You could really go and pick up one sheet at a time and get all your cuts free (although this may take the DIY fun out of it for those who like to do everything on their own; for those who do not have the ability to do this, it makes things easier). When you put everything together, be sure that you install the side panels in between the front and back - this will make sure you are utilising as much of the wood as possible, not having to run out and by extra sheets because you cut something incorrectly, or tried to make the unit longer by installing the sides outside the front/back panels, thus causing your roof and floor not to fit. When that is done, all that is left is to use a router or jigsaw to cut out the opening for your glass and decide how to mount it (rollers, hinges, etc). |
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FinishingFinally, use a good, safe sealer (such as Acrylacq) to seal the inside of the plywood as well as a clear, odourless aquarium sealant along all the inside edges. | ||||
4x2x30" designUsing this size enclosure, you can easily mount all your lights inside the enclosure. You can also cut out a nice-sized viewing window where the glass will be installed, and leave enough of a lip on the top to hide the lights as well. This gives the enclosure a nicer appearance, where you don't have to look at any domes or bulbs. Once again we use the same substructure as the 4x2x2 enclosure, the only difference being the cuts to make sure you have a 30" height. Having the added height does not change the amount of material you need, and this build still requires only two pieces of plywood. Once again, this is a cost-effective build that will leave you with some scrap but will also give you a beautiful enclosure that will look much cleaner then a 4x2x2 with domes on the top (especially if using MVBs).
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| Once you have everything cut out, it is only a matter of cutting the front viewing window to hide your bulbs. If like me, you will be using MVB bulbs, you can leave anywhere from 6"-8" of wood on the top, have a 16-18" window and still have a 4" lip from the enclosure surface to prevent sand from escaping. This allows you plenty of viewing room, and hides all of your bulbs from sight!
This picture has a 6" lip on top and 4" on bottom to hide bulbs and prevent sand from escaping, while having 20" of viewing height! Of course, you could also add another 2" on top to completely hide the 6" long MVBs, and still have an 18" viewing window. | ||||
FinishingHere is a picture of what your final enclosure could look like. This enclosure was built by Jbreddawg of the RepticZone forums, and measures 48" x 25" x 30". While this may look like a complicated build, the structure itself is fairly simple, with the natural looking rock wall on the back would be for more advanced or more adventurous builders. This build also shows that the glass could be mounted as swinging doors that open out instead of having doors on sliding tracks. This makes cleaning and other maintenance a little easier. | ||||
5x2x2 designAfter a quick look at the cuts for the other two sizes of enclosure, I realised you can use two sheets of wood still and make a larger enclosure. Assuming you want to go with a larger floor space and are not concerned with trying to hide bulbs, you can go with a 5x2x2 size. Everything goes together the same way as the 4x2x2, only you give your uromastyx an extra two square feet of floor space by adding 1' x 2' additional floor space. This also gives you more room to experiment with bulbs, possibly even providing two basking spots (one for UVB, and one just for heat). Now, I know the question that will come up is "Could you build a 5x2x30" to hide your bulbs inside the enclosure?" The answer is yes, but it would take three sheets of plywood to accomplish this. I am trying to use these examples as a way to build a cost-effective enclosure, while giving the owner several options to fit their space; there is of course nothing preventing you from doing so, but the final decision is left to each builder. | ||||
Other options to consider for a buildThe enclosure that Jbreddawg built has another unique feature. He built in a door on top of the enclosure to access bulbs and domes from above without disturbing the uromastyx inside the enclosure. In these pictures you can see the door open and closed, where it not only hides the bulbs from sight in front, but also has wire mesh that will separate the domes and bulbs from the inside of the enclosure. This option may be nice for those who are building a single enclosure, so you can check on your bulbs without disrupting your uromastyx. If you are looking to build two enclosures stacked one directly above the other, this is also possible with the use of a front door on a hinge in front, rather than on top. Keeping this door open would be the only trick to figure out when looking into the stacking option (you wouldn't want the door slamming and breaking any of the glass) although there are a variety of hinges available for this type of thing. | ||||
| Here is a good look at the top compartment which will house all the bulbs. The compartment door opens up to provide easy access for maintenance. The final touches to making an enclosure look more like a piece of furniture are simple: add some nice trim, and stain the wood. After all the time and effort invested in building your enclosure, you not only have a great place for your uromastyx to live, but you will also have a beautiful piece of furniture for whatever room you decide to keep the enclosure in. | ||||
LightingLighting is the second important part of building your own enclosure. As far as lighting goes, I assume most people would use the basic idea of one end as the hot end, and the opposite being the cool end. You could try and make a basking area towards the center of the enclosure, and provide more heat to one side then the other, but the gradient will be strange. The most important thing is to make sure your thermal gradient exists and is stable. The hot end can be at either side of the enclosure, the choice is up to the builder. Providing a more central basking spot may be difficult or impossible with a floor space of 4x2 feet; only if the enclosure is 5' or longer may it be possible. | ||||
VentilationI would strongly recommend a vent near any bulbs, as to keep the bulbs from overheating. I would also put a vent on both the cool and warm end just to allow a fresh exchange of air in through the cool end vent and out the warm end vent (as we know that heat rises and cool air falls). This should provide airflow throughout the enclosure without the need for fans, although you would have to check this after construction and modify it as necessary. The use of a thermostat is highly recommended. | ||||
Materials and enclosure décorI feel that we need to mention safe materials for using inside the enclosure. For basking platforms, slate works very well to absorb the heat from the bulbs, and also maintains that heat for quite some time. Even a basking platform as simple as a pre-cut piece of slate sitting on top of some uncoated paving slabs is a simple platform that the uromastyx will love, both on top of and below the slate; they will hide, sleep and lurk under the low hide created by this basking platform. Be sure whatever paving slabs you decide to use are not coated with any kind of weatherproofing, stain guard, or other potentially hazardous materials. Always keep in mind that the temperature requirements of an uromastyx are much higher than your average reptile. Again, it is better to be safe than sorry. | ||||
| Creating low hides from paving slabs and slate is simple, but if you are trying to make a display enclosure, these may not look the best. You can also get natural slate, cut it with a wet saw (or have a contractor cut it if you know one), and glue the pieces together using clear aquarium silicone. Apply a liberal amount of silicone to ensure it adheres. Allow 24-48 hours for it to fully cure before putting it in the enclosure! You can also use large pieces of slate as a substrate, which will help retain heat in the enclosure. If using natural rocks, you must make sure that they are clean (boiling them in a good option to sterilise them), and be absolutely sure that they are fixed solidly in position so that nothing can fall on or trap your uromastyx when it tries to tunnel under them! I place my rocks on the glass bottom of the tank (currently in a 75 gallon fish tank) and put sand around the rock so that the uromastyx can dig and nothing will move or fall. | ||||
